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Custom Packaging Boxes Wholesale

Double Wall Tray Boxes

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Custom Double Wall Tray Boxes for Secure Product Display

Every product needs packaging that keeps products organized, protected and presents them with elegance. Double wall tray boxes are designed with reinforced side walls that provide extra support for products during storage, shipping and retail handling. Their open-top style lets customers see the product without opening it. That helps them to make a strong decision strongly. These trays are most commonly used for cosmetics, food products, electronics, pharmaceuticals, candles, apparel accessories, promotional items and many other retail items.

At Hot Custom Boxes, we produce custom double wall tray boxes in any size, style and design to match your exact packaging requirements and business needs.

What Are Double Wall Tray Boxes?

Double wall tray boxes are packaging solutions designed with sturdy side walls that add strength and stability to the tray structure. Unlike standard trays, these boxes feature double-layered walls that help to keep heavy products safe and secure while shipping, storage and retail handling as well.

Why Choose Double Wall Tray Packaging Boxes?

Combining strong construction, functionality, and an appealing presentation, these packaging solutions offer better support than standard trays. Double wall tray packaging boxes are designed to provide extra durability and reliable protection for different products. These packaging boxes are more suitable for products that need extra stability for safe transportation, retail handling and storage.

The open-top design helps to improve product visibility that allows customers to see the product before purchasing it. Whether you need personalized double wall tray boxes for seasonal promotions or high quality branded double wall tray boxes to increase your brand recognition, these packaging trays offer flexibility for businesses across different industries.

Available Materials for Custom Double Wall Tray Boxes

Choosing the right packaging material helps improve product presentation while providing the level of support your products require. We manufacture Double wall paper tray boxes using a variety of premium packaging materials selected according to product weight, packaging style, storage requirements, and printing needs.

Materials Comparison Chart

Material GSM Range Approx. Thickness Best Uses Benefits
Kraft Paperboard 250-400 GSM 0.30-0.60 mm Eco-friendly packaging, bakery products, retail trays, gift packaging Recyclable, natural appearance, excellent print quality
Cardboard 250-450 GSM 0.35-0.70 mm Retail packaging, folding cartons, promotional products Lightweight, economical, easy to customize
Corrugated Cardboard (E-Flute) 350-550 GSM 1.2-1.8 mm Subscription boxes, display trays, lightweight shipping Extra cushioning, suitable for printed packaging
Corrugated Cardboard (B-Flute) 450-700 GSM 2.5-3.2 mm Shipping trays, retail distribution, eCommerce packaging Excellent stacking strength and product support
Corrugated Cardboard (C-Flute) 550-800 GSM 3.5-4.2 mm Heavy product packaging, industrial applications, export packaging Greater impact resistance and structural support
SBS Paperboard 250-400 GSM 0.30-0.60 mm Cosmetics, food products, pharmaceutical packaging Bright white surface with sharp print results
CCNB Paperboard 230-400 GSM 0.30-0.55 mm Toy packaging, cereal boxes, promotional cartons Cost-effective solution for high-volume production
Rigid Board 800-2000 GSM 1.0-3.0 mm Luxury presentation trays, premium gift packaging Solid construction with an elegant appearance
Recycled, FSC-certified, and responsibly sourced packaging materials are also available for businesses looking for environmentally responsible packaging solutions.

Popular Sizes for Double Wall Tray Boxes

We produce custom double wall tray boxes in a wide range of standard and custom dimensions to accommodate products from different industries.

Note:

Looking for custom dimensions? We design double wall tray packaging boxes in any length, width, and depth on the basis of your product measurements.

Box Sizes Recommended Uses
3″ × 3″ × 1″ Small electronics (e.g. earbuds), jewelry (e.g. rings), cosmetic samples (e.g. lip balm), promotional products (e.g. USB drives)
4″ × 4″ × 2″ Candles (e.g. scented candles), soaps (e.g. handmade soap), skincare products (e.g. moisturizer), small gift boxes (e.g. thank-you gifts)
6″ × 4″ × 2″ Cosmetics (e.g. lipstick), electronics accessories (e.g. charging cables), wallets (e.g. leather wallets), retail products (e.g. stationery)
8″ × 6″ × 3″ Apparel accessories (e.g. scarves), bakery products (e.g. brownies), subscription boxes (e.g. beauty boxes), gift packaging (e.g. birthday gifts)
10″ × 8″ × 4″ Clothing (e.g. T-shirts), promotional kits (e.g. marketing materials), eCommerce orders (e.g. online fashion orders), multiple products (e.g. gift sets)
12″ × 10″ × 5″ Gift hampers (e.g. holiday hampers, gourmet baskets), electronics (e.g. headphones), jackets (e.g. winter jackets), premium retail collections (e.g. luxury apparel)
14″ × 12″ × 6″ Bulk retail products (e.g. household supplies), industrial parts (e.g. hardware components), warehouse storage (e.g. inventory items), large product bundles (e.g. promotional kits)

Printed Double Wall Tray Boxes with Logo

Packaging is the very first physical thing that customers experience even before the actual product inside. Professionally printed custom packaging helps to build trust, increase brand recognition and create consistent and strong brand image in the crowded competitive market. Our printed double wall tray boxes are fully customized with your brand logo, artwork, theme colors, product information and other branding elements to give your products a premium appeal.

Whether you need simple one-color printing or fully custom printed double wall tray boxes with detailed graphics. Our advanced printing techniques deliver sharp text with vibrant colors, and accurate branding on every order.

Printing Options For Double Wall Tray Packaging

Printing plays a very major role in transforming the packaging in high quality solutions. That communicates the brand values in the market and builds the customer trust.

Some most advanced printing technologies are:

Printing Method Best Uses
Offset Printing Retail packaging and high-volume production
Digital Printing Small orders, prototypes, and personalized packaging
Flexographic Printing Shipping trays, corrugated packaging, and bulk production
Litho-Lamination Premium corrugated packaging with detailed graphics

Luxury Finishing Options for Premium Double Wall Tray Boxes

The right finishing adds visual appeal while giving packaging a more refined appearance. We offer a big range of finishing options that enhance your packaging design and highlight important branding elements. Whether you prefer a clean minimalist style or luxury packaging with some stylish effects, we customize every order according to your branding requirements.

Finishes Option Best Uses
Matte & Gloss Lamination Smooth protective surface with enhanced colors
Soft-Touch & Anti-Scratch Lamination Luxury packaging with improved surface protection
Spot UV Coating Highlights logos, images, and important design elements
Gold, Silver & Holographic Foil Luxury branding and premium retail packaging
Embossing & Debossing Raised or recessed logo and text effects
Varnish Coating Protects printed surfaces while enriching colors
Satin Finish Elegant packaging with a subtle sheen
Textured & Metallic Finishes Distinctive packaging for premium product collections

Get Discounts on Bulk Wholesale Double Wall Tray Boxes

Ordering wholesale double wall tray boxes in bulk is a more effective way to save money for the businesses while being consistent across every order. At Hot Custom Boxes, we offer competitive wholesale pricing for both short production runs and high-volume orders. Every order is manufactured according to your required specifications while ensuring your packaging reflects your brand while meeting your business needs. Our efficient production process, low minimum order quantities, and quick turnaround times make it easy for businesses of all sizes to source packaging without unnecessary delays.

Eco-Friendly Double Wall Paper Tray Boxes

Many businesses are choosing sustainable packaging solutions to fulfil the modern consumer’s preferences. Our double wall paper tray boxes are designed using recyclable, FSC-certified, and responsibly sourced materials that help to reduce packaging waste without affecting product presentation.

These packaging solutions are suitable for brands looking to improve their environmental initiatives while maintaining a clean and professional appearance. We also offer recyclable kraft stock, paperboard, and corrugated materials that can be customized with your preferred printing and finishing options. By selecting sustainable packaging, businesses can strengthen their brand image and appeal to customers who value environmentally conscious packaging choices.

Why Choose Hot Custom Boxes?

Choosing the right packaging partner is just as important as selecting the right packaging style. At Hot Custom Boxes, from concept to production, our experienced team works closely with you to deliver packaging that supports product presentation and helps your brand stand out in competitive markets.

When you work with Hot Custom Boxes, you receive:

  • Fully customized sizes and styles
  • Free design support from packaging experts
  • Premium printing with vibrant, accurate colors
  • A wide selection of packaging materials
  • Multiple finishing and coating options
  • Order minimum quantities starting from 50 boxes
  • Competitive wholesale pricing
  • Fast turnaround times
  • Nationwide shipping across the USA
  • Responsive customer support throughout your order

Order Custom Double Wall Tray Boxes

Looking for packaging that keeps your products organized while creating an attractive retail presentation? Custom double wall tray boxes offer an excellent solution for displaying, storing, and shipping products across a wide range of industries. Contact Hot Custom Boxes today to request a free quote and let our packaging specialists create custom tray packaging designed specifically for your products.

Product Detailed Specification

Box Style

Double Wall Tray Boxes

Dimension (L + W + H)

All Custom Sizes and Shapes

Quantities

50 Minimum Order Required

Stock

10pt to 48pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored, Perforation

Additional Options

Eco-Friendly, Recycled Boxes, Biodegradable

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

4 – 7 Business Days

Shipping

Free
Payment Methods
Payment Cards
icons8-money-100

Competitive Pricing

Free Shipping

Quick Turnaround Time

2

Free Graphic Designing

How Our Order Process Works?

01 Boxes Design

Explore our range of customizable box options for endless inspiration

02 Print Desired Design

Adding a logo or other print to your boxes? Learn about the process and what is needed

03 Production & Delivery

Packaging design in production and ready to deliver after completion

Finishing Assortment

Unlocking the Artistry of Custom Box Styles
Custom Gold and Black Foil Stamping Wholesale - Hot Custom Boxes

Foil Stamping

“Enhance various product packaging options with our foil stamping services.”

Custom Glossy Business Cards Wholesale - Hot Custom Boxes

Gloss

“Our glossy finish adds an additional layer of shine to your packaging.”
Custom Holographic Foiling Wholesale -Hot Custom Boxes

Holographic Foiling

“Holographic foil refracts light, revealing a spectrum of colors at different angles.”
Spot UV Coating - Hot Custom Boxes

Spot UV

“Our high-gloss UV coating adds luminosity and shine, enhancing the printed material.”

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