Double Wall Tray Boxes
EXCELLENT Based on 44 reviews Posted on Google David T. NeumanTrustindex verifies that the original source of the review is Google. They provided a high quality product at a great pricePosted on Google Kevin EstileTrustindex verifies that the original source of the review is Google. Anna Grace did a fantastic job of working with us on a custom order of Gable Boxes for a high end client of ours. She worked within our time frame and the client was thrilled with the finished product. I look forward to working with Anna and Hot Custom Boxes on future products!Posted on Google S KTrustindex verifies that the original source of the review is Google. I had an amazing experience working with Emma Sky at Hot Custom Boxes! From start to finish, Emma was incredibly helpful, professional, and responsive. She answered all of my many questions quickly and thoroughly, keeping communication clear every step of the way—from quotes and ordering to shipping updates. The customer service was truly outstanding—friendly, attentive, and efficient. Most importantly, the final product exceeded my expectations! The quality was amazing, the colors came out absolutely perfect, shipping was fast, and the pricing was unbeatable. I couldn’t be happier with my order and the overall experience. If you’re considering Hot Custom Boxes, I highly recommend working with Emma Sky—you’ll be in great hands! Stacey @ SK GraphicsPosted on Google Simon OliverTrustindex verifies that the original source of the review is Google. Great, good communication with Emma, and a great end product. Will totally use againPosted on Google jonathanTrustindex verifies that the original source of the review is Google. Amazing experience working with Anna! She was super helpful, responsive, and patient throughout the whole process. She answered all my questions clearly and made sure everything with my custom boxes came out exactly how I wanted. The quality and attention to detail were great, and the communication was smooth from start to finish. Highly recommend working with her if you want reliable service and a stress-free experience.Posted on Google Shanique ShanelleTrustindex verifies that the original source of the review is Google. I had a great experience working with them. Anna helped me out a lot with measurements & perfected it. The turnaround time was fast, the boxes came out exactly as expected, and the customer service team responded quickly and efficiently. I’d definitely work with them again in the future !Posted on Google Victoria CastanedaTrustindex verifies that the original source of the review is Google. Anna was very helpful… kept me updated on production… we loved our boxes!!!Posted on Google Shrey GuptaTrustindex verifies that the original source of the review is Google. Great experience always!Posted on Google Angel JohnsonTrustindex verifies that the original source of the review is Google. We are just starting our business. Ethan and the team at Hot Custom Boxes has gone out of their way to assist us in making sure that our orders look great. The final product for us is boxes with our custom art and front magnetic closure. The finished boxes are stunning! We have additional orders placed and know that when we send final art for production our artwork will be awesome!Posted on Google Elizabeth BloomTrustindex verifies that the original source of the review is Google. Worked so well with my requests, quick turn around. Emma was so helpful, will order more from them in the future!Verified by TrustindexTrustindex verified badge is the Universal Symbol of Trust. Only the greatest companies can get the verified badge who has a review score above 4.5, based on customer reviews over the past 12 months. Read more
In Stock
Get Custom Quote
- Low Minimums of 50 Boxes
- Free Die and Plates
- Competitive Pricing
- Customized Sizes & Styles
- Fast Turnaround Times
- High Quality Offset Printing
- Free Design Support
- Free Shipping
Custom Double Wall Tray Boxes for Secure Product Display
Every product needs packaging that keeps products organized, protected and presents them with elegance. Double wall tray boxes are designed with reinforced side walls that provide extra support for products during storage, shipping and retail handling. Their open-top style lets customers see the product without opening it. That helps them to make a strong decision strongly. These trays are most commonly used for cosmetics, food products, electronics, pharmaceuticals, candles, apparel accessories, promotional items and many other retail items.
At Hot Custom Boxes, we produce custom double wall tray boxes in any size, style and design to match your exact packaging requirements and business needs.
What Are Double Wall Tray Boxes?
Double wall tray boxes are packaging solutions designed with sturdy side walls that add strength and stability to the tray structure. Unlike standard trays, these boxes feature double-layered walls that help to keep heavy products safe and secure while shipping, storage and retail handling as well.
Why Choose Double Wall Tray Packaging Boxes?
Combining strong construction, functionality, and an appealing presentation, these packaging solutions offer better support than standard trays. Double wall tray packaging boxes are designed to provide extra durability and reliable protection for different products. These packaging boxes are more suitable for products that need extra stability for safe transportation, retail handling and storage.
The open-top design helps to improve product visibility that allows customers to see the product before purchasing it. Whether you need personalized double wall tray boxes for seasonal promotions or high quality branded double wall tray boxes to increase your brand recognition, these packaging trays offer flexibility for businesses across different industries.
Available Materials for Custom Double Wall Tray Boxes
Choosing the right packaging material helps improve product presentation while providing the level of support your products require. We manufacture Double wall paper tray boxes using a variety of premium packaging materials selected according to product weight, packaging style, storage requirements, and printing needs.
Materials Comparison Chart
| Material | GSM Range | Approx. Thickness | Best Uses | Benefits |
| Kraft Paperboard | 250-400 GSM | 0.30-0.60 mm | Eco-friendly packaging, bakery products, retail trays, gift packaging | Recyclable, natural appearance, excellent print quality |
| Cardboard | 250-450 GSM | 0.35-0.70 mm | Retail packaging, folding cartons, promotional products | Lightweight, economical, easy to customize |
| Corrugated Cardboard (E-Flute) | 350-550 GSM | 1.2-1.8 mm | Subscription boxes, display trays, lightweight shipping | Extra cushioning, suitable for printed packaging |
| Corrugated Cardboard (B-Flute) | 450-700 GSM | 2.5-3.2 mm | Shipping trays, retail distribution, eCommerce packaging | Excellent stacking strength and product support |
| Corrugated Cardboard (C-Flute) | 550-800 GSM | 3.5-4.2 mm | Heavy product packaging, industrial applications, export packaging | Greater impact resistance and structural support |
| SBS Paperboard | 250-400 GSM | 0.30-0.60 mm | Cosmetics, food products, pharmaceutical packaging | Bright white surface with sharp print results |
| CCNB Paperboard | 230-400 GSM | 0.30-0.55 mm | Toy packaging, cereal boxes, promotional cartons | Cost-effective solution for high-volume production |
| Rigid Board | 800-2000 GSM | 1.0-3.0 mm | Luxury presentation trays, premium gift packaging | Solid construction with an elegant appearance |
| Recycled, FSC-certified, and responsibly sourced packaging materials are also available for businesses looking for environmentally responsible packaging solutions. | ||||
Popular Sizes for Double Wall Tray Boxes
We produce custom double wall tray boxes in a wide range of standard and custom dimensions to accommodate products from different industries.
Note:
Looking for custom dimensions? We design double wall tray packaging boxes in any length, width, and depth on the basis of your product measurements.
| Box Sizes | Recommended Uses |
| 3″ × 3″ × 1″ | Small electronics (e.g. earbuds), jewelry (e.g. rings), cosmetic samples (e.g. lip balm), promotional products (e.g. USB drives) |
| 4″ × 4″ × 2″ | Candles (e.g. scented candles), soaps (e.g. handmade soap), skincare products (e.g. moisturizer), small gift boxes (e.g. thank-you gifts) |
| 6″ × 4″ × 2″ | Cosmetics (e.g. lipstick), electronics accessories (e.g. charging cables), wallets (e.g. leather wallets), retail products (e.g. stationery) |
| 8″ × 6″ × 3″ | Apparel accessories (e.g. scarves), bakery products (e.g. brownies), subscription boxes (e.g. beauty boxes), gift packaging (e.g. birthday gifts) |
| 10″ × 8″ × 4″ | Clothing (e.g. T-shirts), promotional kits (e.g. marketing materials), eCommerce orders (e.g. online fashion orders), multiple products (e.g. gift sets) |
| 12″ × 10″ × 5″ | Gift hampers (e.g. holiday hampers, gourmet baskets), electronics (e.g. headphones), jackets (e.g. winter jackets), premium retail collections (e.g. luxury apparel) |
| 14″ × 12″ × 6″ | Bulk retail products (e.g. household supplies), industrial parts (e.g. hardware components), warehouse storage (e.g. inventory items), large product bundles (e.g. promotional kits) |
Printed Double Wall Tray Boxes with Logo
Packaging is the very first physical thing that customers experience even before the actual product inside. Professionally printed custom packaging helps to build trust, increase brand recognition and create consistent and strong brand image in the crowded competitive market. Our printed double wall tray boxes are fully customized with your brand logo, artwork, theme colors, product information and other branding elements to give your products a premium appeal.
Whether you need simple one-color printing or fully custom printed double wall tray boxes with detailed graphics. Our advanced printing techniques deliver sharp text with vibrant colors, and accurate branding on every order.
Printing Options For Double Wall Tray Packaging
Printing plays a very major role in transforming the packaging in high quality solutions. That communicates the brand values in the market and builds the customer trust.
Some most advanced printing technologies are:
| Printing Method | Best Uses |
| Offset Printing | Retail packaging and high-volume production |
| Digital Printing | Small orders, prototypes, and personalized packaging |
| Flexographic Printing | Shipping trays, corrugated packaging, and bulk production |
| Litho-Lamination | Premium corrugated packaging with detailed graphics |
Luxury Finishing Options for Premium Double Wall Tray Boxes
The right finishing adds visual appeal while giving packaging a more refined appearance. We offer a big range of finishing options that enhance your packaging design and highlight important branding elements. Whether you prefer a clean minimalist style or luxury packaging with some stylish effects, we customize every order according to your branding requirements.
| Finishes Option | Best Uses |
| Matte & Gloss Lamination | Smooth protective surface with enhanced colors |
| Soft-Touch & Anti-Scratch Lamination | Luxury packaging with improved surface protection |
| Spot UV Coating | Highlights logos, images, and important design elements |
| Gold, Silver & Holographic Foil | Luxury branding and premium retail packaging |
| Embossing & Debossing | Raised or recessed logo and text effects |
| Varnish Coating | Protects printed surfaces while enriching colors |
| Satin Finish | Elegant packaging with a subtle sheen |
| Textured & Metallic Finishes | Distinctive packaging for premium product collections |
Get Discounts on Bulk Wholesale Double Wall Tray Boxes
Ordering wholesale double wall tray boxes in bulk is a more effective way to save money for the businesses while being consistent across every order. At Hot Custom Boxes, we offer competitive wholesale pricing for both short production runs and high-volume orders. Every order is manufactured according to your required specifications while ensuring your packaging reflects your brand while meeting your business needs. Our efficient production process, low minimum order quantities, and quick turnaround times make it easy for businesses of all sizes to source packaging without unnecessary delays.
Eco-Friendly Double Wall Paper Tray Boxes
Many businesses are choosing sustainable packaging solutions to fulfil the modern consumer’s preferences. Our double wall paper tray boxes are designed using recyclable, FSC-certified, and responsibly sourced materials that help to reduce packaging waste without affecting product presentation.
These packaging solutions are suitable for brands looking to improve their environmental initiatives while maintaining a clean and professional appearance. We also offer recyclable kraft stock, paperboard, and corrugated materials that can be customized with your preferred printing and finishing options. By selecting sustainable packaging, businesses can strengthen their brand image and appeal to customers who value environmentally conscious packaging choices.
Why Choose Hot Custom Boxes?
Choosing the right packaging partner is just as important as selecting the right packaging style. At Hot Custom Boxes, from concept to production, our experienced team works closely with you to deliver packaging that supports product presentation and helps your brand stand out in competitive markets.
When you work with Hot Custom Boxes, you receive:
- Fully customized sizes and styles
- Free design support from packaging experts
- Premium printing with vibrant, accurate colors
- A wide selection of packaging materials
- Multiple finishing and coating options
- Order minimum quantities starting from 50 boxes
- Competitive wholesale pricing
- Fast turnaround times
- Nationwide shipping across the USA
- Responsive customer support throughout your order
Order Custom Double Wall Tray Boxes
Looking for packaging that keeps your products organized while creating an attractive retail presentation? Custom double wall tray boxes offer an excellent solution for displaying, storing, and shipping products across a wide range of industries. Contact Hot Custom Boxes today to request a free quote and let our packaging specialists create custom tray packaging designed specifically for your products.
Product Detailed Specification
Box Style
Dimension (L + W + H)
Quantities
Stock
Printing
Finishing
Included Options
Additional Options
Proof
Turnaround
Shipping
EXCELLENT Based on 44 reviews Posted on Google David T. NeumanTrustindex verifies that the original source of the review is Google. They provided a high quality product at a great pricePosted on Google Kevin EstileTrustindex verifies that the original source of the review is Google. Anna Grace did a fantastic job of working with us on a custom order of Gable Boxes for a high end client of ours. She worked within our time frame and the client was thrilled with the finished product. I look forward to working with Anna and Hot Custom Boxes on future products!Posted on Google S KTrustindex verifies that the original source of the review is Google. I had an amazing experience working with Emma Sky at Hot Custom Boxes! From start to finish, Emma was incredibly helpful, professional, and responsive. She answered all of my many questions quickly and thoroughly, keeping communication clear every step of the way—from quotes and ordering to shipping updates. The customer service was truly outstanding—friendly, attentive, and efficient. Most importantly, the final product exceeded my expectations! The quality was amazing, the colors came out absolutely perfect, shipping was fast, and the pricing was unbeatable. I couldn’t be happier with my order and the overall experience. If you’re considering Hot Custom Boxes, I highly recommend working with Emma Sky—you’ll be in great hands! Stacey @ SK GraphicsPosted on Google Simon OliverTrustindex verifies that the original source of the review is Google. Great, good communication with Emma, and a great end product. Will totally use againPosted on Google jonathanTrustindex verifies that the original source of the review is Google. Amazing experience working with Anna! She was super helpful, responsive, and patient throughout the whole process. She answered all my questions clearly and made sure everything with my custom boxes came out exactly how I wanted. The quality and attention to detail were great, and the communication was smooth from start to finish. Highly recommend working with her if you want reliable service and a stress-free experience.Posted on Google Shanique ShanelleTrustindex verifies that the original source of the review is Google. I had a great experience working with them. Anna helped me out a lot with measurements & perfected it. The turnaround time was fast, the boxes came out exactly as expected, and the customer service team responded quickly and efficiently. I’d definitely work with them again in the future !Posted on Google Victoria CastanedaTrustindex verifies that the original source of the review is Google. Anna was very helpful… kept me updated on production… we loved our boxes!!!Posted on Google Shrey GuptaTrustindex verifies that the original source of the review is Google. Great experience always!Posted on Google Angel JohnsonTrustindex verifies that the original source of the review is Google. We are just starting our business. Ethan and the team at Hot Custom Boxes has gone out of their way to assist us in making sure that our orders look great. The final product for us is boxes with our custom art and front magnetic closure. The finished boxes are stunning! We have additional orders placed and know that when we send final art for production our artwork will be awesome!Posted on Google Elizabeth BloomTrustindex verifies that the original source of the review is Google. Worked so well with my requests, quick turn around. Emma was so helpful, will order more from them in the future!Verified by TrustindexTrustindex verified badge is the Universal Symbol of Trust. Only the greatest companies can get the verified badge who has a review score above 4.5, based on customer reviews over the past 12 months. Read more

Competitive Pricing

Free Shipping

Quick Turnaround Time

Free Graphic Designing
How Our Order Process Works?
01 Boxes Design
02 Print Desired Design
03 Production & Delivery
Stock Type & Thickness
Cardboard
We utilize eco-friendly cardboard materials to reduce environmental impact and minimize waste production.
Kraft
Kraft paper, renowned for its strength, durability, and versatility, is a staple material in numerous industries.
Rigid
Rigid material offers superior protection, affordability, and recyclability. Our boxes ensure maximum product safeguarding.
Corrugated
Corrugated material offers easy customization, cost-efficiency, and sustainability, making it an excellent choice for branding initiatives.
Finishing Assortment
Foil Stamping
“Enhance various product packaging options with our foil stamping services.”
Gloss
Holographic Foiling
Spot UV
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