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Get Custom Quote
- Low Minimums of 50 Boxes
- Free Die and Plates
- Competitive Pricing
- Customized Sizes & Styles
- Fast Turnaround Times
- High Quality Offset Printing
- Free Design Support
- Free Shipping
Heavy Duty Mailer Boxes That Support Your Heavier Orders
A heavy duty mailer box is a sturdy shipping box made from thick corrugated cardboard to hold heavier products. Custom Heavy Duty Mailer Boxes help you pack tools, hardcover books and home accessories for delivery.
At Hot Custom Boxes, we manufacture these boxes for retailers, ecommerce brands and wholesale suppliers.
Pick a Size That Holds Your Products Together
Choose dimensions for your single items, gift sets or multipacks. Custom sizes are also available.
| Box Size (L × W × H) | Typical Product |
|---|---|
| 8 × 6 × 3 inches | Compact hand tool set |
| 12 × 10 × 4 inches | Hardcover cookbook |
| 16 × 12 × 6 inches | Folded denim bundle |
Give Your Heavy Duty Mailer Packaging a Recognizable Brand Look
Material Options
Choose materials based on your product weight and shipping needs. You can choose from:
- Rigid board
- Heavy grade corrugated board
- Double wall corrugated cardboard
Printing Options
Add your logo, product details or artwork inside or outside your personalized heavy duty mailer boxes. Available options include:
- Flexographic printing
- Digital printing
- Offset printing
- Screen printing
Finishing Options
Select a finish that complements your artwork and preferred feel. You can also leave boxes uncoated, as with our blank mailer boxes. Finishes options include:
- Matte finishes give printed surfaces a low shine appearance.
- Gloss finishes add shine to colors and graphics.
- Spot UV highlights selected logos or design details.
Why Choose Hot Custom Boxes?
At Hot Custom Boxes, we help you choose packaging that suits your products and budget. Get practical support from your first inquiry through ordering.
Custom Sizes and Design Support
Order custom mailer boxes made to your required dimensions. Free design support helps you prepare your artwork.
Wholesale Savings on Larger Orders
Start with just 50 boxes and access wholesale pricing. Larger orders receive greater discounts.
Quick Turnaround and Free Shipping
Keep your custom packaging plans moving with quick turnaround. Free shipping helps you manage your order costs.
Support Throughout Your Order
Our team answers questions about sizes, artwork and quantities. Get clear guidance as you finalize your packaging.
Ready to Order Your Heavy Duty Mailer Boxes?
Share your required sizes, artwork and quantities with us. We will help you review the options and pricing for your order. Contact us today to request a free quote.
Product Detailed Specification
Box Style
Dimension (L + W + H)
Quantities
Stock
Printing
Finishing
Included Options
Additional Options
Proof
Turnaround
Shipping
Payment Methods
Competitive Pricing
Free Shipping
Quick Turnaround Time
Free Graphic Designing
How Our Order Process Works?
01 Boxes Design
02 Print Desired Design
03 Production & Delivery
Stock Type & Thickness
Cardboard
We utilize eco-friendly cardboard materials to reduce environmental impact and minimize waste production.
Kraft
Kraft paper, renowned for its strength, durability, and versatility, is a staple material in numerous industries.
Rigid
Rigid material offers superior protection, affordability, and recyclability. Our boxes ensure maximum product safeguarding.
Corrugated
Corrugated material offers easy customization, cost-efficiency, and sustainability, making it an excellent choice for branding initiatives.
Finishing Assortment
Foil Stamping
“Enhance various product packaging options with our foil stamping services.”
Gloss
Holographic Foiling
