Custom Full Flat Double Tray Boxes
EXCELLENT Based on 44 reviews Posted on Google David T. NeumanTrustindex verifies that the original source of the review is Google. They provided a high quality product at a great pricePosted on Google Kevin EstileTrustindex verifies that the original source of the review is Google. Anna Grace did a fantastic job of working with us on a custom order of Gable Boxes for a high end client of ours. She worked within our time frame and the client was thrilled with the finished product. I look forward to working with Anna and Hot Custom Boxes on future products!Posted on Google S KTrustindex verifies that the original source of the review is Google. I had an amazing experience working with Emma Sky at Hot Custom Boxes! From start to finish, Emma was incredibly helpful, professional, and responsive. She answered all of my many questions quickly and thoroughly, keeping communication clear every step of the wayโfrom quotes and ordering to shipping updates. The customer service was truly outstandingโfriendly, attentive, and efficient. Most importantly, the final product exceeded my expectations! The quality was amazing, the colors came out absolutely perfect, shipping was fast, and the pricing was unbeatable. I couldnโt be happier with my order and the overall experience. If youโre considering Hot Custom Boxes, I highly recommend working with Emma Skyโyouโll be in great hands! Stacey @ SK GraphicsPosted on Google Simon OliverTrustindex verifies that the original source of the review is Google. Great, good communication with Emma, and a great end product. Will totally use againPosted on Google jonathanTrustindex verifies that the original source of the review is Google. Amazing experience working with Anna! She was super helpful, responsive, and patient throughout the whole process. She answered all my questions clearly and made sure everything with my custom boxes came out exactly how I wanted. The quality and attention to detail were great, and the communication was smooth from start to finish. Highly recommend working with her if you want reliable service and a stress-free experience.Posted on Google Shanique ShanelleTrustindex verifies that the original source of the review is Google. I had a great experience working with them. Anna helped me out a lot with measurements & perfected it. The turnaround time was fast, the boxes came out exactly as expected, and the customer service team responded quickly and efficiently. Iโd definitely work with them again in the future !Posted on Google Victoria CastanedaTrustindex verifies that the original source of the review is Google. Anna was very helpfulโฆ kept me updated on productionโฆ we loved our boxes!!!Posted on Google Shrey GuptaTrustindex verifies that the original source of the review is Google. Great experience always!Posted on Google Angel JohnsonTrustindex verifies that the original source of the review is Google. We are just starting our business. Ethan and the team at Hot Custom Boxes has gone out of their way to assist us in making sure that our orders look great. The final product for us is boxes with our custom art and front magnetic closure. The finished boxes are stunning! We have additional orders placed and know that when we send final art for production our artwork will be awesome!Posted on Google Elizabeth BloomTrustindex verifies that the original source of the review is Google. Worked so well with my requests, quick turn around. Emma was so helpful, will order more from them in the future!Verified by TrustindexTrustindex verified badge is the Universal Symbol of Trust. Only the greatest companies can get the verified badge who has a review score above 4.5, based on customer reviews over the past 12 months. Read more
In Stock
Get Custom Quote
- Low Minimums of 50 Boxes
- Free Die and Plates
- Competitive Pricing
- Customized Sizes & Styles
- Fast Turnaround Times
- High Quality Offset Printing
- Free Design Support
- Free Shipping
Custom Full Flat Double Tray Boxes with Premium Printing
A good product still needs packaging that holds its own, not just something that photographs well for social media. Custom full flat double tray boxes use a double tray build that adds real stability, keeps items sitting exactly where they should, and still makes for a nice unboxing moment. Retail products, gift items, cosmetics, electronics, promo kits, premium merchandise, we’ve made these boxes for all of it.
At Hot Custom Boxes, we build packaging to whatever size, style, or spec your product calls for. Maybe you need sturdy retail boxes. Maybe you want something more polished for a presentation gift. Our packaging protects what’s inside, and it does a fair bit for your brand too.
Why Choose Full Flat Double Tray Packaging Boxes?
There’s a reason this style keeps coming up in packaging requests. Full flat double tray packaging pairs strength with a genuinely premium feel, and the double tray structure gives extra support for products that need to stay in place during storage, shipping, or a retail shelf.
That clean structure also leaves good space for custom printing, which is where a plain box turns into something a customer actually notices. Startups, retailers, manufacturers, or brands that have been around for years, this style holds up well no matter who’s ordering it.
Protection That Keeps Products Safe
Packaging isn’t just there to look nice. It’s doing real work protecting products the whole way through the supply chain. Our custom full flat double tray packaging uses durable materials built to hold off dust, scratches, moisture, and the general beating that shipping and storage tend to deliver.
Whether you’re shipping something light, like a keychain, or something heavier off a retail shelf, we pick the right board grade and structural strength for the job while offering full protection for your products without the box looking poor quality.
Available Materials For Printed Full Flat Double Tray Boxes
We build printed full flat double tray boxes from premium materials, picked based on your product’s weight, packing style, branding goals, and what you’re working with budget wise. Our team helps you land on something that actually balances durability, looks, and cost, rather than guessing.
Materials Comparison Chart
| Material | GSM Range | Approx. Thickness | Best Uses | Benefits |
| Kraft Paperboard | 250-400 GSM | 0.30-0.60 mm | Eco friendly retail packaging, gift boxes | Natural appearance, recyclable, excellent printability |
| Cardboard | 250-450 GSM | 0.35-0.70 mm | Retail boxes, product packaging | Lightweight, durable, economical |
| Corrugated E-Flute | 350-550 GSM | 1.2-1.8 mm | Mailer boxes, subscription packaging | Cushioning, lightweight protection |
| Corrugated B-Flute | 450-700 GSM | 2.5-3.2 mm | Shipping cartons, eCommerce packaging | Strong stacking strength, reliable protection |
| Corrugated C-Flute | 550-800 GSM | 3.5-4.2 mm | Heavy duty packaging, export cartons | Maximum durability and impact resistance |
| SBS Paperboard | 250-400 GSM | 0.30-0.60 mm | Cosmetics, food, pharmaceutical packaging | Bright white surface with premium print quality |
| CCNB Paperboard | 230-400 GSM | 0.30-0.55 mm | Retail cartons, promotional packaging | Affordable and lightweight |
| Rigid Board | 800-2000 GSM | 1.0-3.0 mm | Luxury presentation packaging | Premium feel, reusable, exceptional strength |
| We also carry recycled, FSC certified, and other sustainable materials, if that fits where your brand is headed. | ||||
Popular Sizes For Full Flat Double Tray Box Packaging
Full flat double tray box packaging comes in standard sizes, but honestly, most clients end up wanting something custom once they see what’s possible across different industries.
Note: Need custom dimensions? We’ll build boxes in whatever size matches your product.
| Box Sizes | Recommended Uses |
| 3″ ร 3″ ร 1″ | Jewelry (e.g. rings, earrings), small accessories (e.g. keychains), promotional items (e.g. USB drives), lip balm (e.g. flavored lip balm) |
| 4″ ร 4″ ร 2″ | Candles (e.g. scented candles), soaps (e.g. handmade soaps), skincare products (e.g. face creams), gift items (e.g. thank you gifts) |
| 6″ ร 4″ ร 2″ | Cosmetics (e.g. lipsticks), electronics accessories (e.g. charging cables), wallets (e.g. leather wallets), stationery (e.g. notebooks and pens) |
| 8″ ร 6″ ร 3″ | Apparel accessories (e.g. scarves), bakery products (e.g. brownies), subscription boxes (e.g. beauty kits), gift packaging (e.g. birthday gifts) |
| 10″ ร 8″ ร 4″ | Clothing (e.g. T-shirts), promotional kits (e.g. marketing materials), eCommerce orders (e.g. fashion products), multi item gift sets (e.g. holiday collections) |
| 12″ ร 10″ ร 5″ | Electronics (e.g. tablets, headphones), gift hampers (e.g. gourmet baskets), jackets (e.g. winter jackets), premium retail collections (e.g. luxury apparel) |
Printing Options For Full Flat Double Tray Boxes With Logo
Half the battle on a retail shelf comes down to whether your packaging actually gets noticed. We print full flat double tray boxes with logo using printing tech built for sharp graphics, solid color, and text that doesn’t blur or fade.
Some brands want a clean, minimal logo. Others want the whole box covered in artwork. We handle both without cutting corners, so the packaging ends up looking like it belongs on a shelf, not thrown together.
| Printing Methods | Best Uses |
| Offset Printing | Premium retail packaging and large production runs |
| Digital Printing | Small orders, prototypes, personalized packaging |
| Flexographic Printing | Shipping cartons and bulk packaging |
| Litho Lamination | High end corrugated packaging with superior graphics |
Luxury Finishing For Personalized Full Flat Double Tray Boxes
This is where a box stops looking like packaging and starts looking like part of the product. Our personalized full flat double tray boxes can carry a handful of finishing options, chosen around your branding and whatever category the product sits in.
| Finishes Options | Best Uses |
| Matte & Gloss Lamination | Smooth protective finish with enhanced colors |
| Soft Touch & Anti Scratch Lamination | Luxury packaging with added durability |
| Spot UV | Highlights logos and design elements |
| Gold, Silver & Holographic Foiling | Premium branding and luxury products |
| Embossing & Debossing | Raised or recessed branding effects |
| Varnish Coating | Surface protection with improved color appearance |
| Satin Finish | Elegant, subtle sheen |
| Textured & Metallic Finishes | Distinctive premium packaging |
Get Discounts On Bulk Wholesale Full Flat Double Tray Boxes
Buying wholesale full flat double tray boxes in bulk is honestly one of the simplest ways to bring your packaging costs down without losing quality along the way. We keep our wholesale pricing competitive, our production volumes flexible, and our manufacturing dependable enough for retailers, distributors, manufacturers, and eCommerce sellers alike.
Every bulk order at Hot Custom Boxes goes through real quality checks, so sizing stays consistent, printing lines up correctly, and turnaround times don’t slip when your business is trying to grow.
Eco Friendly Full Flat Double Tray Packaging Solutions
Sustainability has stopped being a nice extra and started being something buyers actually expect. Our full flat double tray packaging solutions come in recyclable, FSC certified, and responsibly sourced materials, giving businesses a real way to cut back on environmental impact without settling for weaker packaging.
These greener options hold up just as well on durability and customization as the standard materials, while still backing brands that care about doing this the right way.
Order Premium Full Flat Double Tray Boxes Today!
Need packaging that’s tough, well branded, and built specifically around your product, not some off the shelf template? Hot Custom Boxes manufactures premium full flat double tray boxes shaped around your dimensions, your branding, and your exact specs.
Request a free quote today, and our team will put together packaging that protects your products, backs up your brand, and still comes in at a fair wholesale price.
Product Detailed Specification
Box Style
Dimension (L + W + H)
Quantities
Stock
Printing
Finishing
Included Options
Additional Options
Proof
Turnaround
Shipping
EXCELLENT Based on 44 reviews Posted on Google David T. NeumanTrustindex verifies that the original source of the review is Google. They provided a high quality product at a great pricePosted on Google Kevin EstileTrustindex verifies that the original source of the review is Google. Anna Grace did a fantastic job of working with us on a custom order of Gable Boxes for a high end client of ours. She worked within our time frame and the client was thrilled with the finished product. I look forward to working with Anna and Hot Custom Boxes on future products!Posted on Google S KTrustindex verifies that the original source of the review is Google. I had an amazing experience working with Emma Sky at Hot Custom Boxes! From start to finish, Emma was incredibly helpful, professional, and responsive. She answered all of my many questions quickly and thoroughly, keeping communication clear every step of the wayโfrom quotes and ordering to shipping updates. The customer service was truly outstandingโfriendly, attentive, and efficient. Most importantly, the final product exceeded my expectations! The quality was amazing, the colors came out absolutely perfect, shipping was fast, and the pricing was unbeatable. I couldnโt be happier with my order and the overall experience. If youโre considering Hot Custom Boxes, I highly recommend working with Emma Skyโyouโll be in great hands! Stacey @ SK GraphicsPosted on Google Simon OliverTrustindex verifies that the original source of the review is Google. Great, good communication with Emma, and a great end product. Will totally use againPosted on Google jonathanTrustindex verifies that the original source of the review is Google. Amazing experience working with Anna! She was super helpful, responsive, and patient throughout the whole process. She answered all my questions clearly and made sure everything with my custom boxes came out exactly how I wanted. The quality and attention to detail were great, and the communication was smooth from start to finish. Highly recommend working with her if you want reliable service and a stress-free experience.Posted on Google Shanique ShanelleTrustindex verifies that the original source of the review is Google. I had a great experience working with them. Anna helped me out a lot with measurements & perfected it. The turnaround time was fast, the boxes came out exactly as expected, and the customer service team responded quickly and efficiently. Iโd definitely work with them again in the future !Posted on Google Victoria CastanedaTrustindex verifies that the original source of the review is Google. Anna was very helpfulโฆ kept me updated on productionโฆ we loved our boxes!!!Posted on Google Shrey GuptaTrustindex verifies that the original source of the review is Google. Great experience always!Posted on Google Angel JohnsonTrustindex verifies that the original source of the review is Google. We are just starting our business. Ethan and the team at Hot Custom Boxes has gone out of their way to assist us in making sure that our orders look great. The final product for us is boxes with our custom art and front magnetic closure. The finished boxes are stunning! We have additional orders placed and know that when we send final art for production our artwork will be awesome!Posted on Google Elizabeth BloomTrustindex verifies that the original source of the review is Google. Worked so well with my requests, quick turn around. Emma was so helpful, will order more from them in the future!Verified by TrustindexTrustindex verified badge is the Universal Symbol of Trust. Only the greatest companies can get the verified badge who has a review score above 4.5, based on customer reviews over the past 12 months. Read more

Competitive Pricing

Free Shipping

Quick Turnaround Time

Free Graphic Designing
How Our Order Process Works?
01 Boxes Design
02 Print Desired Design
03 Production & Delivery
Stock Type & Thickness
Cardboard
We utilize eco-friendly cardboard materials to reduce environmental impact and minimize waste production.
Kraft
Kraft paper, renowned for its strength, durability, and versatility, is a staple material in numerous industries.
Rigid
Rigid material offers superior protection, affordability, and recyclability. Our boxes ensure maximum product safeguarding.
Corrugated
Corrugated material offers easy customization, cost-efficiency, and sustainability, making it an excellent choice for branding initiatives.
Finishing Assortment
Foil Stamping
“Enhance various product packaging options with our foil stamping services.”
Gloss
Holographic Foiling
Spot UV
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