Custom Packaging Boxes Wholesale | Printed Boxes With Logo | High Quality Packaging

Custom Packaging Boxes Wholesale

Custom Full Flat Double Tray Boxes

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Custom Full Flat Double Tray Boxes with Premium Printing

A good product still needs packaging that holds its own, not just something that photographs well for social media. Custom full flat double tray boxes use a double tray build that adds real stability, keeps items sitting exactly where they should, and still makes for a nice unboxing moment. Retail products, gift items, cosmetics, electronics, promo kits, premium merchandise, we’ve made these boxes for all of it.

At Hot Custom Boxes, we build packaging to whatever size, style, or spec your product calls for. Maybe you need sturdy retail boxes. Maybe you want something more polished for a presentation gift. Our packaging protects what’s inside, and it does a fair bit for your brand too.

Why Choose Full Flat Double Tray Packaging Boxes?

There’s a reason this style keeps coming up in packaging requests. Full flat double tray packaging pairs strength with a genuinely premium feel, and the double tray structure gives extra support for products that need to stay in place during storage, shipping, or a retail shelf.

That clean structure also leaves good space for custom printing, which is where a plain box turns into something a customer actually notices. Startups, retailers, manufacturers, or brands that have been around for years, this style holds up well no matter who’s ordering it.

Protection That Keeps Products Safe

Packaging isn’t just there to look nice. It’s doing real work protecting products the whole way through the supply chain. Our custom full flat double tray packaging uses durable materials built to hold off dust, scratches, moisture, and the general beating that shipping and storage tend to deliver.

Whether you’re shipping something light, like a keychain, or something heavier off a retail shelf, we pick the right board grade and structural strength for the job while offering full protection for your products without the box looking poor quality.

Available Materials For Printed Full Flat Double Tray Boxes

We build printed full flat double tray boxes from premium materials, picked based on your product’s weight, packing style, branding goals, and what you’re working with budget wise. Our team helps you land on something that actually balances durability, looks, and cost, rather than guessing.

Materials Comparison Chart

Material GSM Range Approx. Thickness Best Uses Benefits
Kraft Paperboard 250-400 GSM 0.30-0.60 mm Eco friendly retail packaging, gift boxes Natural appearance, recyclable, excellent printability
Cardboard 250-450 GSM 0.35-0.70 mm Retail boxes, product packaging Lightweight, durable, economical
Corrugated E-Flute 350-550 GSM 1.2-1.8 mm Mailer boxes, subscription packaging Cushioning, lightweight protection
Corrugated B-Flute 450-700 GSM 2.5-3.2 mm Shipping cartons, eCommerce packaging Strong stacking strength, reliable protection
Corrugated C-Flute 550-800 GSM 3.5-4.2 mm Heavy duty packaging, export cartons Maximum durability and impact resistance
SBS Paperboard 250-400 GSM 0.30-0.60 mm Cosmetics, food, pharmaceutical packaging Bright white surface with premium print quality
CCNB Paperboard 230-400 GSM 0.30-0.55 mm Retail cartons, promotional packaging Affordable and lightweight
Rigid Board 800-2000 GSM 1.0-3.0 mm Luxury presentation packaging Premium feel, reusable, exceptional strength
We also carry recycled, FSC certified, and other sustainable materials, if that fits where your brand is headed.

Popular Sizes For Full Flat Double Tray Box Packaging

Full flat double tray box packaging comes in standard sizes, but honestly, most clients end up wanting something custom once they see what’s possible across different industries.

Note: Need custom dimensions? We’ll build boxes in whatever size matches your product.

Box Sizes Recommended Uses
3″ ร— 3″ ร— 1″ Jewelry (e.g. rings, earrings), small accessories (e.g. keychains), promotional items (e.g. USB drives), lip balm (e.g. flavored lip balm)
4″ ร— 4″ ร— 2″ Candles (e.g. scented candles), soaps (e.g. handmade soaps), skincare products (e.g. face creams), gift items (e.g. thank you gifts)
6″ ร— 4″ ร— 2″ Cosmetics (e.g. lipsticks), electronics accessories (e.g. charging cables), wallets (e.g. leather wallets), stationery (e.g. notebooks and pens)
8″ ร— 6″ ร— 3″ Apparel accessories (e.g. scarves), bakery products (e.g. brownies), subscription boxes (e.g. beauty kits), gift packaging (e.g. birthday gifts)
10″ ร— 8″ ร— 4″ Clothing (e.g. T-shirts), promotional kits (e.g. marketing materials), eCommerce orders (e.g. fashion products), multi item gift sets (e.g. holiday collections)
12″ ร— 10″ ร— 5″ Electronics (e.g. tablets, headphones), gift hampers (e.g. gourmet baskets), jackets (e.g. winter jackets), premium retail collections (e.g. luxury apparel)

Printing Options For Full Flat Double Tray Boxes With Logo

Half the battle on a retail shelf comes down to whether your packaging actually gets noticed. We print full flat double tray boxes with logo using printing tech built for sharp graphics, solid color, and text that doesn’t blur or fade.

Some brands want a clean, minimal logo. Others want the whole box covered in artwork. We handle both without cutting corners, so the packaging ends up looking like it belongs on a shelf, not thrown together.

Printing Methods Best Uses
Offset Printing Premium retail packaging and large production runs
Digital Printing Small orders, prototypes, personalized packaging
Flexographic Printing Shipping cartons and bulk packaging
Litho Lamination High end corrugated packaging with superior graphics

Luxury Finishing For Personalized Full Flat Double Tray Boxes

This is where a box stops looking like packaging and starts looking like part of the product. Our personalized full flat double tray boxes can carry a handful of finishing options, chosen around your branding and whatever category the product sits in.

Finishes Options Best Uses
Matte & Gloss Lamination Smooth protective finish with enhanced colors
Soft Touch & Anti Scratch Lamination Luxury packaging with added durability
Spot UV Highlights logos and design elements
Gold, Silver & Holographic Foiling Premium branding and luxury products
Embossing & Debossing Raised or recessed branding effects
Varnish Coating Surface protection with improved color appearance
Satin Finish Elegant, subtle sheen
Textured & Metallic Finishes Distinctive premium packaging

Get Discounts On Bulk Wholesale Full Flat Double Tray Boxes

Buying wholesale full flat double tray boxes in bulk is honestly one of the simplest ways to bring your packaging costs down without losing quality along the way. We keep our wholesale pricing competitive, our production volumes flexible, and our manufacturing dependable enough for retailers, distributors, manufacturers, and eCommerce sellers alike.

Every bulk order at Hot Custom Boxes goes through real quality checks, so sizing stays consistent, printing lines up correctly, and turnaround times don’t slip when your business is trying to grow.

Eco Friendly Full Flat Double Tray Packaging Solutions

Sustainability has stopped being a nice extra and started being something buyers actually expect. Our full flat double tray packaging solutions come in recyclable, FSC certified, and responsibly sourced materials, giving businesses a real way to cut back on environmental impact without settling for weaker packaging.

These greener options hold up just as well on durability and customization as the standard materials, while still backing brands that care about doing this the right way.

Order Premium Full Flat Double Tray Boxes Today!

Need packaging that’s tough, well branded, and built specifically around your product, not some off the shelf template? Hot Custom Boxes manufactures premium full flat double tray boxes shaped around your dimensions, your branding, and your exact specs.

Request a free quote today, and our team will put together packaging that protects your products, backs up your brand, and still comes in at a fair wholesale price.

Product Detailed Specification

Box Style

Custom Full Flat Double Tray Boxes

Dimension (L + W + H)

All Custom Sizes and Shapes

Quantities

50 Minimum Order Required

Stock

10pt to 48pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored, Perforation

Additional Options

Eco-Friendly, Recycled Boxes, Biodegradable

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

4 – 7 Business Days

Shipping

Free

Payment Methods

Payment Cards
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Competitive Pricing

Free Shipping

Quick Turnaround Time

2

Free Graphic Designing

How Our Order Process Works?

01 Boxes Design

Explore our range of customizable box options for endless inspiration

02 Print Desired Design

Adding a logo or other print to your boxes? Learn about the process and what is needed

03 Production & Delivery

Packaging design in production and ready to deliver after completion

Finishing Assortment

Unlocking the Artistry of Custom Box Styles
Custom Gold and Black Foil Stamping Wholesale - Hot Custom Boxes

Foil Stamping

“Enhance various product packaging options with our foil stamping services.”

Custom Glossy Business Cards Wholesale - Hot Custom Boxes

Gloss

“Our glossy finish adds an additional layer of shine to your packaging.”
Custom Holographic Foiling Wholesale -Hot Custom Boxes

Holographic Foiling

“Holographic foil refracts light, revealing a spectrum of colors at different angles.”
Spot UV Coating - Hot Custom Boxes

Spot UV

“Our high-gloss UV coating adds luminosity and shine, enhancing the printed material.”

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